Facilities

Textile Manufacturing Facilities | Al Madni Textiles & M.R. Garment Industries

Al Madni Textiles operates a vertically integrated textile manufacturing network in S.I.T.E., Karachi through a strategic partnership with our sister concern, M.R. Garment Industries Pvt Ltd. From raw yarn to finished, packaged products—complete quality control at every stage. This structure ensures specialization, efficiency, and superior output.

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## 🏭 AL MADNI TEXTILES FACILITIES

### In-House Operations (S.I.T.E., Karachi)

1. Yarn Storage & Knitting Division

Location: S.I.T.E., Karachi 75700

Yarn Storage Facility

  • Capacity: Large-scale yarn inventory management
  • Quality Control: Humidity & temperature-controlled storage
  • Yarn Types: Combed cotton, cotton blends, specialty yarns
  • Sourcing: Premium suppliers from Pakistan, India, China
  • Traceability: Full batch tracking and documentation

Circular Knitting Machines

  • Technology: Latest circular knitting equipment
  • Single Jersey Production: For bedsheets, home textiles
  • 3-End Fleece Production: For garment applications (hoodies, sweatshirts)
  • Width Range: Wide-width machines for optimal fabric utilization
  • Daily Capacity: Significant volume production capability
  • Fabric Types: Jersey knit, fleece, specialty constructions

Greige Fabric Inspection & Storage

  • Inspection Equipment: Fabric checking machines for defect detection
  • Quality Verification: 100% inspection of knitted greige fabric
  • Storage: Controlled environment greige fabric warehouse
  • Organization: Batch tracking and systematic storage
  • Purpose: Ensures only quality fabric moves to dyeing stage

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2. Stitching & Garment Manufacturing Division

Location: S.I.T.E., Karachi 75700

Fabric Inspection

  • Quality Gate: First step after receiving dyed fabric from M.R. Garments
  • Equipment: Advanced fabric inspection machines
  • Verification: Color consistency, defects, specifications
  • Standards: ISO 9001 quality protocols

Cutting Department

  • Precision Cutting: Automated and manual cutting capability
  • Pattern Grading: XS to 3XL size management
  • Waste Optimization: Efficient fabric utilization
  • Quality Control: Zero-defect cutting standards

Stitching Department

  • Equipment: Industrial stitching machines (lockstitch, serger, specialized)
  • Capabilities: T-shirts, polos, hoodies, joggers, loungewear
  • Seam Quality: Professional construction meeting global standards
  • Skilled Labor: Trained stitching technicians
  • Volume: Daily garment production capacity

Quality Control & Testing

  • Final Inspection: 100% finished garment inspection
  • Durability Testing: Seam strength, stitching quality
  • Fit Verification: Size accuracy and consistency
  • Packaging Standards: Professional packaging review
  • Documentation: Full traceability from cutting to packing

Packaging & Storage

  • Packaging Materials: Polybags, cartons, labels
  • Warehouse: Climate-controlled finished goods storage
  • Organization: SKU tracking and inventory management
  • Shipping Preparation: Ready for domestic and international shipment

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## 🏢 M.R. GARMENT INDUSTRIES FACILITIES (Sister Concern)

Specialized Dyeing & Finishing Partner

Company: M.R. Garment Industries Pvt Ltd
Location: S.I.T.E., Karachi 75700 (same industrial zone)
Specialization: Fabric Raising, Dyeing & Finishing
Relationship: Sister Concern (shared ownership, integrated operations)

Dyeing & Finishing Operations

Fabric Raising

  • Purpose: Lift fibers on fabric surface for soft hand-feel
  • Equipment: Mechanical raising machines (European technology)
  • Application: Critical for 3-end fleece and premium knits
  • Quality: Precise control for consistent texture

Dyeing & Coloring

  • Capacity: 10 tons per day
  • Technology: European and Asian dyeing equipment
  • Dye Systems: Reactive, disperse, and vat dyes available
  • Color Matching: Lab dips (2-3 days) for precision verification
  • Temperature Control: ±2°C precision for consistency
  • Batch Management: Systematic tracking and documentation

Finishing Treatments

  • Softening: Chemical treatments for luxurious hand-feel
  • Dimensional Stability: Shrinkage control (±3% verified)
  • Anti-Pilling: Surface treatments for durability
  • Wrinkle Reduction: For apparel-quality fabrics
  • Technical Finishes: Water repellency, anti-static (on request)

Quality Testing Laboratory

  • Colorfastness Testing: Wash, light, and rub fastness (AATCC standards)
  • Shrinkage Testing: ISO 5077 verification
  • Tensile Strength: Fabric durability assessment
  • Pilling Resistance: Mechanical durability testing
  • Chemical Analysis: OEKO-TEX compliance (if certified)
  • Light Booth: Professional color matching verification

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## 📊 MANUFACTURING FLOW: COMPLETE INTEGRATION

Seamless handoff between Al Madni Textiles and M.R. Garment Industries

Stage Facility Location
1. Yarn Sourcing Al Madni Textiles S.I.T.E., Karachi
2. Circular Knitting Al Madni Textiles S.I.T.E., Karachi
3. Greige Fabric QC Al Madni Textiles S.I.T.E., Karachi
→ Transport (same zone) — S.I.T.E., Karachi
4. Fabric Raising M.R. Garment Industries S.I.T.E., Karachi
5. Dyeing M.R. Garment Industries S.I.T.E., Karachi
6. Finishing M.R. Garment Industries S.I.T.E., Karachi
7. Quality Testing M.R. Garment Industries S.I.T.E., Karachi
→ Transport (same zone) — S.I.T.E., Karachi
8. Fabric Inspection Al Madni Textiles S.I.T.E., Karachi
9. Cutting Al Madni Textiles S.I.T.E., Karachi
10. Stitching Al Madni Textiles S.I.T.E., Karachi
11. Final QC Al Madni Textiles S.I.T.E., Karachi
12. Packing & Storage Al Madni Textiles S.I.T.E., Karachi
→ Ship From Karachi Port Qasim or DHL/Fedex

Advantage of Sister Concern Model:

  • ✅ Seamless logistics (same industrial zone, S.I.T.E.)
  • ✅ Specialized expertise (dyeing focus at M.R. Garments)
  • ✅ Quality control integration (both facilities share standards)
  • ✅ Shared ownership ensures alignment
  • ✅ Flexible capacity (can serve external clients)
  • ✅ Cost efficiency (optimized operations)

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## 🌍 LOCATION: S.I.T.E., KARACHI

All facilities located in S.I.T.E. (Sindh Industrial Trading Estate), Karachi:

  • Address: F-441 A/2 S.I.T.E., Karachi 75700, Pakistan
  • Coordinates: 24.91883953332362, 66.9948778210859
  • Industrial Zone: Karachi’s major manufacturing hub
  • Infrastructure: Power, water, transportation, port access
  • Proximity to Port Qasim: ~20 km (efficient export logistics)

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## 💼 QUALITY CERTIFICATIONS

Both Al Madni Textiles and M.R. Garment Industries maintain:

  • ✅ ISO 9001:2015 Quality Management System
  • ✅ OEKO-TEX partnerships (for certified dyes/processes)
  • ✅ Professional testing laboratories
  • ✅ International quality standards compliance
  • ✅ Full documentation and traceability

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## 📞 FACILITY TOURS & INQUIRIES

Interested in visiting our facilities or learning more about our manufacturing process?

  • Email: sales@almadnitextiles.com
  • WhatsApp/Phone: +92-300-1518565 | +92-300-2929123
  • Address: F-441 A/2 S.I.T.E., Karachi 75700, Pakistan

We welcome wholesale buyers, importers, and partners to tour our facilities and meet our team.

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State-of-the-art textile manufacturing through strategic partnership. Vertical integration with specialization. Quality assured at every stage.

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